In the competitive world of custom packaging, the right finishing technique can transform a simple box into a tactile masterpiece. At Orbis Packaging, we specialize in turning packaging into a multisensory experience. Let’s explore 8 industry-leading processes that redefine luxury and functionality.
1.Embossing: The Art of Dimension
What it is: Creating raised designs by pressing paperboard between custom dies.
Best for: Logo prominence, textured patterns (e.g., linen-like finishes).
Why brands love it:
Adds 3D depth without color costs
Ideal for minimalist luxury (e.g., watch boxes with subtle brand crests)
2.Flocking: Velvet-Touch Sophistication
What it is: Adhering fine fibers (like rayon or silk) to create a soft, suede-like surface.
Best for: Cosmetic compacts, wine box interiors.
Sustainability edge:
Uses biodegradable adhesives
30% faster curing than traditional methods
3.Debossing: Subtle Impression Crafting
(Note: Differentiated from embossing)
What it is: Pressing designs inward for a recessed effect.
Strategic use:
Pair with foil stamping for sunken metallic accents
Common in premium stationery packaging
4.Laser Engraving: Precision Meets Eco-Innovation
What it is: Burning designs onto surfaces using concentrated light beams.
Tech specs:
0.1mm precision for micro-detailed logos
Zero VOC emissions
Client example: A skincare brand using laser-cut herb patterns on recyclable boxes.
5.Film Coating: Durability with a Visual Punch
Types:
Soft-touch: Anti-fingerprint matte finish (popular for tech gadgets)
Gloss: High-reflective surface for vibrant color pop
Data point: Increases shelf appeal by 40% vs. uncoated boxes
6.Localized UV: Spotlight Your Design
What it is: Applying glossy/glitter UV varnish to specific areas.
Creative applications:
Highlight product illustrations on gift boxes
Create “scratch-and-sniff” effects with scented UV
Cost tip: 15% cheaper than full-surface coating
7.Brush Edge: Vintage Charm, Modern Edge
What it is: Hand-distressed edges using metallic or contrasting colors.
Trend alert:
Rose gold edges for wedding favor boxes
Blackened edges on mystery subscription packages
Production insight: 3x faster than manual antiquing techniques
8.Embroidery: Textile Luxury Redefined
What it is: Stitching designs onto fabric-laminated packaging.
High-impact uses:
Silk-thread monograms on handbag dust covers
Cultural motif stitching for global brand collections
Durability fact: Withstands 50+ open/close cycles
Choosing Your Process: A Data-Driven Guide
Factor | Top 3 Processes |
Budget | Debossing, Film Coating, Brush Edge |
Eco-impact | Laser, Localized UV, Uncoated Embroidery |
Luxury cue | Embroidery, Flocking, Multi-level Embossing |
Why Partner with OrbsiPackaging?
100+ Material-Process Combinations: We match techniques to your substrate’s GSM and fiber direction.
Sample Kits: Physically compare finishes before bulk orders.
Turnkey Solutions: From dieline engineering to finish application.
Pro tip: Combine 2-3 processes (e.g., embossed logo + localized UV foliage) for under $0.15/unit extra.
